Boiler Insulation | Thermal Barrier Coatings to Increase Boiler Efficiency

Save Energy and Increase Boiler Efficiency

Energy Saving | Cooler Environment | Safe Touch  

For over a decade we’ve been making a sustainable difference globally

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The annual global cost of corrosion is $2.5 trillion, equivalent to roughly 3.4% of the world’s gross domestic product, according to a study by NACE International. Implementing corrosion prevention best practices could result in global savings of 15-35% of that cost, or $375-$875 billion.

Source: IEEE GlobalSpec

Synavax™ Amazing Corrosion and CUI Solutions

Your Insulation CAN Stop Corrosion!

Our Team has walked through many factories that are struggling with soggy insulation wraps falling off pipes and tanks, only to reveal the corrosion  that the old insulation has caused. Most simple rust protectors don’t last long, and can’t stop the corrosion under insulation caused by older wrap style insulation. Synavax™ coatings solve the issue of corrosion under insulation (CUI)

  1. Just Spray Our Coatings On
  2. Insulate Pipes, Tanks, and Structures
  3. They’re Protected From Corrosion Too!

That’s the power of nanotechnology!

That’s the power of Synavax™ dual technology insulation coatings!

Testing Shows Superior Anti-Corrosion

We don’t just expect you to take our word for it, Synavax™ thermal insulation coatings have been tested to the most rigorous corrosion prevention standards using cyclical salt spray and temperature flux testing methods. Here’s what you can expect:

All Synavax™ Heat Shield™ translucent coatings:

  • Passed 24-cycles (8-cycles is minimum passing) of the GM9540P salt spray corrosion test. No rust present.
  • Passed the BP (British Petroleum Standard) for Resistance to CUI, a 100 day cyclical salt spray test. No rust, no disbondment, no flaking.

Heat Shield™ EPX-H20:

  • Passed the popular ASTM B117 Salt Spray Corrosion Test at 750 hours with an Excellent rating.

Extraordinary Protection | Best Boiler Insulation that Also Prevents Corrosion. Brilliant!

Synavax™ nanotechnology based boiler insulation technology is the top choice to quickly insulate and reduce heat radiating into the environment from boilers. Our coatings can reduce hot surfaces to safe touch, reduce heat loss to optimum energy efficiency, and also help boiler rooms stay cooler, because the heat stays inside the boiler where you need it. 

Our patented Heat Shield™ coating technology has solved the century old problem of corrosion under insulation (CUI) by both insulating and preventing corrosion with a single product. Our coatings give you an all-in-one boiler system insulation solution with a single product – use on adjoining steam pipes, heat exchangers, valves, and more. Our boiler insulation coatings are meant to stand up to the harshest and most humid industrial environments, so you know that your boiler and steam system will be insulated and protected with a solution that will last for years to come. We’ve got you covered!

Heat Shield EPX4-H2O for tank insulation, pipe insulation and more
  • Customers typically report payback within 6-18months.

  • Fast cure lowers temperature in only 1-2 hours.

  • Energy saving tank insulation that stops CUI.

  • Splash resistant to acids, bases, and fuels.

  • Easy to apply with a texture sprayer while equipment is in service.

  • Earth friendly, sustainable, water-based, low VOC, and non-toxic.

Average Reported Energy Savings 20% or higher!

Synavax Boiler Insulation Coatings Are THE Next Generation of Insulation

Once our customers complete their boilers, they are so thrilled with the results that they choose to complete their whole system: steam pipes, tanks, flanges, valves, covers and all irregularly shaped pieces for a 100% coverage rate and the highest efficiency possible. We love to be able to get an A+ for our customers by getting a 100% coverage rate on their thermal envelopes to give them the best energy savings and efficiency outcomes.

Boiler Insulation Benefits:

  • Thermal Insulation

  • Energy Savings

  • Corrosion Prevention

  • Moisture Resistant

  • Safe Touch Solution

  • Chemical Resistant

  • Abrasion Resistant

  • 10 Year Warranty

  • No Shut Down Time

  • Tough & Durable

  • Easy to Apply

  • Reduces Heat Radiated into Room

  • Use up to 400F/204C


  • Manufacturing Boilers

  • Hospital Facility Boilers

  • University Boilers

  • Government Facility Boilers

  • Power Plant Boilers

  • Water Boiler

  • Steam Boiler

  • Associated Boiler Steam Pipes

  • Steam Valves

  • Heat Exchangers

  • Both Boiler End Caps & Body

  • Other Hot and Cold Process Equipment

Synavax™ Award Winning Boiler Insulation Technology

For over a decade, Synavax™ has served the industrial insulation, energy saving, and asset protection needs of multiple industries around the world, including pulp and paper manufacturing, food and beverage manufacturing, chemical manufacturing, oil and gas, textile manufacturing and many others. Our cutting edge technology represents superior boiler insulation materials that last much longer than older forms of insulation. They improve boiler service and efficiency and reduce steam boiler maintenance costs. When boilers service work is one of the priorities of your maintenance team, having a solution that can improve steam boiler service and reduce the time and cost for boiler maintenance is a huge benefit.

Our boiler insulation coatings are designed to insulate in any type of boiler room environment, such as those of a major hospital that reduced the boiler temperature by 94 degrees F to a safe touch level, a paper manufacturing client that reduced their boiler exterior temperature by 189.5F and reduced the ambient heat in the room, and a major textile manufacturer that saved 20% on their energy costs by insulating their boiler and associated heat process equipment. Our customers choose Synavax™ industrial coating solutions because of the superior combined energy savings and asset protection benefits. Industries and equipment types served include:

  • Food and Beverage Manufacturing
  • Pulp and Paper Manufacturing
  • Textile Manufacturing
  • Chemical Manufacturing
  • Oil and Gas Production
  • Plastic/Rubber Manufacturing
  • Tire Manufacturing
  • Military/Defense
  • Consumer Products Manufacturers
  • And many more!
  • Boilers
  • Steam Pipes
  • Processing Tanks
  • Storage Tanks
  • Condensate Pipes and Tanks
  • Ovens
  • Heat Exchangers
  • Valves, Elbows and Steam Traps
  • Water and Wastewater Tanks
  • And many more!

Boiler Service and Boiler Insulation Upgrades

When you have your boilers service completed, whether you do your own boiler service or use a boiler service maintenance contractor, this is a perfect time to increase your boiler efficiency by applying our EPX boiler insulation. This can be done while your boilers are in service, so no shut down is required. Our cutting edge technology is simpler than blanket insulation, EPX-H2O bonds with the surface to prevent corrosion and avoids CUI that can occur with blankets and other mechanical insulations.

We are happy to help you find a boiler service contractor company from one that we work with. If you would like our assistance, please fill out the request for a specification and/or service provider below. You can be saving energy in one day. Brilliant!

Heat Shield™ EPX-H2O – Boiler Insulation Product Details

Heat Shield™ EPXH2O is our #1 high temperature industrial protective boiler insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, CUI, and safe touch problems of factories and industries. Using Synavax™ technology as a liquid  boiler insulation wrap gives you peace of mind for 10-years or more knowing your boilers will be insulated and protected from corrosion, and your boiler room will maintain cooler temperature. Read more about this powerful, energy saving, and easy to use thermal barrier coating below.

Heat Shield™ EPX-H2O is a complete insulation system for boilers, pipes, and tanks and can provide 100% insulation coverage of all odd-shaped configurations. This next generation boiler insulation coating has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your boiler and heat process insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire boiler and pipe system, including valves, heat exchangers, piping, and more.

Case Study #1

This Factory Saved $460,000/year in Energy Costs

Solid Energy Saving Results!

Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Synavax™ coatings.

Project Cost: $200,000

Annual Savings: $460,000

Case Study #2

This Factory Saved $18,000/year in Energy Costs

Payback In Just 5 Months!

With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Synavax™ Coatings in just 5 months.

Project Cost: $7,500

Annual Savings: $18,000

Order Heat Shield™ EPX-H2O – Boiler Insulation Today

Looking for Our #1 Industrial Insulation Paint?

Order Heat Shield™ EPX-H2O

A 2-part coating with a grey or white (tintable), pebbled finish that’s fast cure and is abrasion and chemical resistant. This is one tough insulation coating!

Visit the product page here.

Order 1-gallon size

$173.00Add to cart

Order 2-gallon size

$346.00Add to cart

Order 5-gallon size

$865.00Add to cart

Need a Smooth Finish Solution for 400F/204C?

Order Heat Shield™ High Heat

A thinner 1-part coating with a smooth, matte finish. More coats are typically needed than for EPX-H2O, but it will give you a smooth option when you need it. Dries clear over surfaces below 170F and opaque over hotter surfaces.

Visit the product page here.

Order 5-gallon size

$725.00Add to cart

Our Gold Standard Project Promise

Our products give you tremendous potential to save energy and protect your assets.  We will help you create your personalized Sustainability Simplified™ Plan.

Gold Level Custom Project Plan

You will have your own dedicated personal to help you define your optimal Sustainability Simplified™ plan based on your goals.

Personal team review of your Sustainability Plan that is designed specifically for you along with your logistics timeframes.  Approximate time is 15 minutes.

Your  Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.

When you provide us with your application date(s), we will dedicate your  Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.

Platinum Level Fee-Based Selections

You may rent a Dry Film Thickness (DFT) meter to ensure the highest degree of accuracy for your application.
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. Once leading company completed a world-wide adoption in 35 factories and 26 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest.  It’s that simple!

Be Brilliant. Buy Now. Sustainability Simplifed™

Request a Quote for Boiler Insulation or Boiler Service

Please use the form below for a boiler insulation quote. We can provide you with a product only quote based upon your boiler insulation needs and the size and temperature of the boiler. We can also find you a boiler service contractor to apply the coatings if you like. Just let us know how we can help.

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I’m Bold. Give Me My Quick, Free Specification Now!