The annual global cost of corrosion is $2.5 trillion, equivalent to roughly 3.4% of the world’s gross domestic product, according to a study by NACE International. Implementing corrosion prevention best practices could result in global savings of 15-35% of that cost, or $375-$875 billion.
Our Team has walked through many factories that are struggling with soggy insulation wraps falling off pipes and tanks, only to reveal the corrosion that the old insulation has caused. Most simple rust protectors don’t last long, and can’t stop the corrosion under insulation caused by older wrap style insulation. Synavax™ coatings solve the issue of corrosion under insulation (CUI)
Just Spray Our Coatings On
Insulate Pipes, Tanks, and Structures
They’re Protected From Corrosion Too!
That’s the power of nanotechnology!
That’s the power of Synavax™ dual technology insulation coatings!
Testing Shows Superior Anti-Corrosion
We don’t just expect you to take our word for it, Synavax™ thermal insulation coatings have been tested to the most rigorous corrosion prevention standards using cyclical salt spray and temperature flux testing methods. Here’s what you can expect:
All Synavax™ Heat Shield™ translucent coatings:
Passed 24-cycles (8-cycles is minimum passing) of the GM9540P salt spray corrosion test. No rust present.
Passed the BP (British Petroleum Standard) for Resistance to CUI, a 100 day cyclical salt spray test. No rust, no disbondment, no flaking.
Heat Shield™ EPX-H20:
Passed the popular ASTM B117 Salt Spray Corrosion Test at 750 hours with an Excellent rating.
Extraordinary Protection | Best Boiler Insulation that Also Prevents Corrosion. Brilliant!
Synavax™ nanotechnology based boiler insulation technology is the top choice to quickly insulate and reduce heat radiating into the environment from boilers. Our coatings can reduce hot surfaces to safe touch, reduce heat loss to optimum energy efficiency, and also help boiler rooms stay cooler, because the heat stays inside the boiler where you need it.
Our patented Heat Shield™ coating technology has solved the century old problem of corrosion under insulation (CUI) by both insulating and preventing corrosion with a single product. Our coatings give you an all-in-one boiler system insulation solution with a single product – use on adjoining steam pipes, heat exchangers, valves, and more. Our boiler insulation coatings are meant to stand up to the harshest and most humid industrial environments, so you know that your boiler and steam system will be insulated and protected with a solution that will last for years to come. We’ve got you covered!
Customers typically report payback within 6-18months.
Fast cure lowers temperature in only 1-2 hours.
Energy saving tank insulation that stops CUI.
Splash resistant to acids, bases, and fuels.
Easy to apply with a texture sprayer while equipment is in service.
Earth friendly, sustainable, water-based, low VOC, and non-toxic.
Average Reported Energy Savings 20% or higher!
Boiler Insulation Case Studies | They Could’ve Chosen Anyone. They Chose Us!
Synavax Boiler Insulation Coatings Are THE Next Generation of Insulation
Once our customers complete their boilers, they are so thrilled with the results that they choose to complete their whole system: steam pipes, tanks, flanges, valves, covers and all irregularly shaped pieces for a 100% coverage rate and the highest efficiency possible. We love to be able to get an A+ for our customers by getting a 100% coverage rate on their thermal envelopes to give them the best energy savings and efficiency outcomes.
Boiler Insulation Benefits:
Safe Touch Solution
10 Year Warranty
No Shut Down Time
Tough & Durable
Easy to Apply
Reduces Heat Radiated into Room
Use up to 400F/204C
Hospital Facility Boilers
Government Facility Boilers
Power Plant Boilers
Associated Boiler Steam Pipes
Both Boiler End Caps & Body
Other Hot and Cold Process Equipment
Synavax™ Award Winning Boiler Insulation Technology
For over a decade, Synavax™ has served the industrial insulation, energy saving, and asset protection needs of multiple industries around the world, including pulp and paper manufacturing, food and beverage manufacturing, chemical manufacturing, oil and gas, textile manufacturing and many others. Our cutting edge technology represents superior boiler insulation materials that last much longer than older forms of insulation. They improve boiler service and efficiency and reduce steam boiler maintenance costs. When boilers service work is one of the priorities of your maintenance team, having a solution that can improve steam boiler service and reduce the time and cost for boiler maintenance is a huge benefit.
Our boiler insulation coatings are designed to insulate in any type of boiler room environment, such as those of a major hospital that reduced the boiler temperature by 94 degrees F to a safe touch level, a paper manufacturing client that reduced their boiler exterior temperature by 189.5F and reduced the ambient heat in the room, and a major textile manufacturer that saved 20% on their energy costs by insulating their boiler and associated heat process equipment. Our customers choose Synavax™ industrial coating solutions because of the superior combined energy savings and asset protection benefits. Industries and equipment types served include:
Food and Beverage Manufacturing
Pulp and Paper Manufacturing
Oil and Gas Production
Consumer Products Manufacturers
And many more!
Condensate Pipes and Tanks
Valves, Elbows and Steam Traps
Water and Wastewater Tanks
And many more!
Boiler Service and Boiler Insulation Upgrades
When you have your boilers service completed, whether you do your own boiler service or use a boiler service maintenance contractor, this is a perfect time to increase your boiler efficiency by applying our EPX boiler insulation. This can be done while your boilers are in service, so no shut down is required. Our cutting edge technology is simpler than blanket insulation, EPX-H2O bonds with the surface to prevent corrosion and avoids CUI that can occur with blankets and other mechanical insulations.
We are happy to help you find a boiler service contractor company from one that we work with. If you would like our assistance, please fill out the request for a specification and/or service provider below. You can be saving energy in one day. Brilliant!
Heat Shield™ EPX–H2O is our #1 high temperature industrial protective boiler insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, CUI, and safe touch problems of factories and industries. Using Synavax™ technology as a liquid boiler insulation wrap gives you peace of mind for 10-years or more knowing your boilers will be insulated and protected from corrosion, and your boiler room will maintain cooler temperature. Read more about this powerful, energy saving, and easy to use thermal barrier coating below.
Heat Shield™ EPX-H2O is a complete insulation system for boilers, pipes, and tanks and can provide 100% insulation coverage of all odd-shaped configurations. This next generation boiler insulation coating has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your boiler and heat process insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire boiler and pipe system, including valves, heat exchangers, piping, and more.
Case Study #1
This Factory Saved $460,000/year in Energy Costs
Solid Energy Saving Results!
Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Synavax™ coatings.
Project Cost: $200,000
Annual Savings: $460,000
Case Study #2
This Factory Saved $18,000/year in Energy Costs
Payback In Just 5 Months!
With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Synavax™ Coatings in just 5 months.
Project Cost: $7,500
Annual Savings: $18,000
Order Heat Shield™ EPX-H2O – Boiler Insulation Today
Looking for Our #1 Industrial Insulation Paint?
Order Heat Shield™ EPX-H2O
A 2-part coating with a grey or white (tintable), pebbled finish that’s fast cure and is abrasion and chemical resistant. This is one tough insulation coating!
A thinner 1-part coating with a smooth, matte finish. More coats are typically needed than for EPX-H2O, but it will give you a smooth option when you need it. Dries clear over surfaces below 170F and opaque over hotter surfaces.
Your Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.
When you provide us with your application date(s), we will dedicate your Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. Once leading company completed a world-wide adoption in 35 factories and 26 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest. It’s that simple!
Be Brilliant. Buy Now. Sustainability Simplifed™
Thermal Insulation and Energy Savings
Mold and Mildew Resistant
Reduce Carbon Footprint
Resistant to UV and Color Fade
Protects From Sea Spray and Salt Air
Safe Touch Solution
Request a Quote for Boiler Insulation or Boiler Service
Please use the form below for a boiler insulation quote. We can provide you with a product only quote based upon your boiler insulation needs and the size and temperature of the boiler. We can also find you a boiler service contractor to apply the coatings if you like. Just let us know how we can help.