Boiler Insulation | Thermal Insulating Coatings to Increase Boiler Efficiency

Save Energy and Increase Boiler Efficiency

Energy Saving | Cooler Environment | Safe Touch  

For over a decade we’ve been making a sustainable difference globally

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Reduce Boiler & Steam System Energy Costs

According to an article by Reliable Plant quoting Save Energy Now Steam System Assessments, improving boiler efficiency has a total potential cost savings of $43 million per year and potential annual reductions in carbon dioxide of 284,000 metric tons.

Source: Reliable Plant

Synavax™ Amazing Solutions for Boiler Insulation & Efficiency

Boiler Insulation that Saves Energy Fast!

When is the last time you touched your boiler? Most of them run in the 230F to 350F range, much too hot for a close up like the one in our photo. But this boiler was insulated with Heat Shield™ EPX-H20 steam system and boiler insulation coating, and with just 6 coats, the boiler surface went from 230F (110C) to just 136F (57.8C)! See the full boiler testimonial here.

It’s easy to make your boiler more energy efficient in just a day:

  1. Just Spray On Heat Shield™ EPX-H2O
  2. You can spray while the boiler is hot and running
  3. Save energy, stop rust, and reduce the surface to a safe touch

That’s the power of nanotechnology and Synavax™ patented coatings!

Testing Shows Superior Insulation for Boilers

We don’t just expect you to take our word for it, Synavax™ thermal insulation coatings have been tested to the most rigorous thermal insulation and energy efficiency standards by both independent laboratories and corporate field studies. Here’s what customers typically report:

  • 20% or more reduction in energy consumption
  • Ability to reduce 400F (204C) surfaces to safe touch
  • Payback in just 6 to 18 months
  • Improved working conditions by reducing radiated heat
  • No hazard restrictions, our products are all low VOC and water-based

Extraordinary Protection | Best Boiler Insulation that Also Prevents Corrosion. Brilliant!

Synavax™ nanotechnology based boiler insulation technology is the top choice to quickly insulate and reduce heat radiating into the environment from boilers of all types. Our coatings can reduce hot surfaces to safe touch, reduce heat loss to optimize energy efficiency, and also help boiler rooms stay cooler, because the heat stays inside the boiler where you need it. 

Our patented Heat Shield™ coating technology has solved the century old problem of corrosion under insulation (CUI) by both insulating and preventing corrosion with a single product. Our coatings give you an all-in-one boiler system insulation solution with a single product – use on adjoining steam pipes, heat exchangers, valves, and more. Our boiler insulation coatings are meant to stand up to the harshest and most humid industrial environments, so you know that your boiler and steam system will be insulated and protected with a solution that will last for years to come. We’ve got you covered!

See How Easy it Is to Apply

Performance That Lasts

  • Customers typically report payback within 6-18 months

  • Fast cure lowers temperature in only a few hours

  • Energy saving boiler insulation that stops CUI

  • Splash resistant to acids, bases, and fuels

  • Easy to apply with a texture sprayer while equipment is in service

  • Earth friendly, sustainable, water-based, low VOC, and non-toxic

Average Reported Energy Savings 20% or higher!

Boiler Insulation Case Studies | They Could’ve Chosen Anyone. They Chose Us!

See More Steam System Insulation Case Studies

Boiler Insulation Coatings are Quick & Easy!

Insulating boilers is quick and easy with a coating. Just mix, spray, and allow to dry. No exterior covering is needed. Once facility managers try EPX-H2O, they are so thrilled with the results that want to insulate their whole steam system: pipes, tanks, flanges, valves, heat exchangers, and all irregularly shaped pieces for a 100% coverage rate and the highest efficiency possible. Watch this mixing and application video to see how easy it is to insulate boilers and more in a day.

Boiler Insulation Benefits:

  • Thermal Insulation

  • Energy Savings

  • Corrosion Prevention

  • Moisture Resistant

  • Safe Touch Solution

  • Chemical Resistant

  • 10 Year Warranty

  • No Shut Down Time

  • Tough & Durable

  • Easy to Apply

  • Reduces Heat Radiated into Room

  • Use up to 400F/204C

Perfect For:

  • Manufacturing Boilers

  • Hospital Facility Boilers

  • University Boilers

  • Government Facility Boilers

  • Power Plant Boilers

  • Water Boiler

  • Steam Boiler

  • Associated Boiler Steam Pipes

  • Steam Valves

  • Heat Exchangers

  • Both Boiler End Caps & Body

  • Other Hot and Cold Process Equipment

Heat Shield™ EPX-H2O – Boiler Insulation Product Details

Heat Shield™ EPXH2O is our #1 high temperature industrial protective boiler insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, CUI, and safe touch problems of factories and industries. However if you have certain steam system components where a smooth finish is needed, try our Heat Shield™ High Heat insulating paint.

Using Synavax™ technology as a liquid  boiler insulation wrap gives you peace of mind for 10-years or more knowing your boilers will be insulated and protected from corrosion, and your boiler room will maintain cooler temperature.

Long-lasting, maintenance-free heat protection for your boiler!

Don’t leave uninsulated areas in your boiler and heat process insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that achieves 100% insulation coverage. Insulate your entire boiler and pipe system, including valves, heat exchangers, piping, and more.

Case Study #1

This Factory Saved $460,000/year in Energy Costs

Solid Energy Saving Results!

Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Synavax™ coatings.

Project Cost: $200,000

Annual Savings: $460,000

Case Study #2

This Factory Saved $18,000/year in Energy Costs

Payback In Just 5 Months!

With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Synavax™ Coatings in just 5 months.

Project Cost: $7,500

Annual Savings: $18,000

Order Heat Shield™ EPX-H2O – Boiler Insulation Today

Looking for Our #1 Industrial Insulation Paint?

Order Heat Shield™ EPX-H2O

A 2-part coating with a grey or white (tintable), pebbled finish that’s fast cure and is abrasion and chemical resistant. This is one tough insulation coating!

Visit the product page here.

Order 1-gallon size

$173.00Add to cart

Order 2-gallon size

$346.00Add to cart

Order 5-gallon size

$865.00Add to cart

Heat Shield High Heat Insulating Paint for Textile Equipment

Need a Smooth Finish Solution for 400F/204C?

Order Heat Shield™ High Heat

A thinner 1-part coating with a smooth, matte finish. More coats are typically needed than for EPX-H2O, but it will give you a smooth option when you need it. Dries clear over surfaces below 170F and opaque over hotter surfaces.

Visit the product page here.

Order 5-gallon size

$725.00Add to cart

Our Gold Standard Project Promise

Our products give you tremendous potential to save energy and protect your assets.  We will help you create your personalized Sustainability Simplified™ Plan.

Gold Level Custom Project Plan

You will have your own dedicated personal to help you define your optimal Sustainability Simplified™ plan based on your goals.

Personal team review of your Sustainability Plan that is designed specifically for you along with your logistics timeframes.  Approximate time is 15 minutes.

Your  Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.

When you provide us with your application date(s), we will dedicate your  Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.

Platinum Level Fee-Based Selections

You may rent a Dry Film Thickness (DFT) meter to ensure the highest degree of accuracy for your application.
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. Once leading company completed a world-wide adoption in 35 factories and 26 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest.  It’s that simple!

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