Corrosion Under Insulation-CUI Prevention | Synavax

Save Energy and Prevent Corrosion Under Insulation

Energy Saving | Clear Anti-Corrosion | Rust Prevention Coating  

For over a decade we’ve been making a sustainable difference globally

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Synavax™ Clear Coating Solutions for Corrosion, CUI, and Insulation

The annual global cost of corrosion is $2.5 trillion, equivalent to roughly 3.4% of the world’s gross domestic product, according to a study by NACE International. Implementing corrosion prevention best practices could result in global savings of 15-35% of that cost, or $375-$875 billion.

Source: IEEE GlobalSpec

Synavax™ Nanotechnology-Based Clear Corrosion and Corrosion-Under-Insulation (CUI) Solutions

 Prevent Corrosion and Corrosion Under Insulation With Synavax™ Coatings!

Our team has walked through many factories that are struggling with soggy insulation wraps falling off pipes and tanks, only to reveal the corrosion that the old insulation has caused. Most simple rust and corrosion protectors don’t last long and can’t stop the corrosion under insulation caused by older wrap style insulation.

Synavax™ insulation and anti-rust coatings solve the issue of corrosion under insulation (CUI)!

  1. Just Spray Our Coatings On
  2. Insulate Pipes, Tanks, and Structures
  3. They’re Protected From Corrosion Too!

That’s the power of nanotechnology!

That’s the power of Synavax™ dual technology insulation coatings!

Testing Proves Superior Anti-Corrosion Power of Synavax™ Corrosion Prevention and Corrosion Under Insulation Prevention Coatings

We don’t just expect you to take our word for it, Synavax™ thermal insulation and asset protection coatings have been tested to the most rigorous corrosion prevention standards using cyclical salt spray and temperature flux testing methods. Here’s what you can expect:

All Synavax™ Heat Shield™ translucent coatings:

  • Passed 24-cycles (8-cycles is minimum passing) of the GM9540P salt spray corrosion test. No rust and no corrosion present.
  • Passed the BP (British Petroleum Standard) for Resistance to CUI, a 100 day cyclical salt spray test. No rust, nor corrosion, no disbondment, no flaking.

Heat Shield™ EPX-H20:

  • Passed the popular ASTM B117 Salt Spray Corrosion Test at 750 hours with an Excellent rating.

Extraordinary Corrosion and Corrosion Under Insulation Protection | Our Insulation Coating Also Prevents Corrosion. Brilliant!

Synavax™ Insulation and Corrosion Prevention Coatings

Our patented Heat Shield™ coating technology is the top choice for multiple metal applications around the world. It has solved the century old problem of corrosion under insulation (CUI) by both insulating and preventing corrosion with a single product. Our coatings provide an all-in-one insulation, corrosion prevention, and corrosion under insulation prevention system that makes Sustainability Simplified™.

Our insulation coatings are engineered to stand up to the harshest offshore, onshore, and above ground environments, so you know that your assets will be insulated and protected from corrosion-under-insulation (CUI) with a solution that will last for years to come. We’ve got you covered!

Heat Shield EPX4-H2O Thermal Insulation Coatings
  • Customers typically report payback within 6-18months.

  • Fast cure lowers temperature in only 1-2 hours.

  • Energy saving & anti-rust coating that prevents corrosion-under-insulation (CUI).

  • Splash resistant to acids, based, and fuels (EPX-H2O).

  • Easy to apply with standard paint sprayers while equipment is in service.

  • Earth friendly, sustainable, water-based, low VOC, and non-toxic.

  • Use on any type of metal surface: Aluminum, steel, carbon steel, galvanized, iron, copper, corrugated metal, and more.

Average Reported Energy Savings 20% or higher!
  • Thermal Insulation

  • Energy Savings

  • Corrosion & Corrosion-Under-Insulation Prevention

  • Moisture Resistant

  • Safe Touch Solution

  • Chemical Resistant

  • Use on aluminum, steel, carbon steel, galvanized, iron, copper, corrugated metal, and more

  • 10 Year Warranty

  • No Shut Down Time

  • Tough & Durable

  • Easy to Apply

  • Best Tank Insulation System

  • Use up to 400F/204C

  • Storage Tank Insulation

  • Fuel Tank Insulation

  • LNG Tanks

  • Chemical Storage Tanks

  • Offshore Oil Platform Tanks

  • Tank Insulation and Corrosion Control

  • Industrial Tank Insulation

  • Liquid Tank Insulation Wrap

  • Water Tank Insulation Wrap

  • Water Storage Tank Insulation

  • High Temperature Tanks

  • Dyeing Tanks

  • Dairy Tanks

  • Water Storage Tanks

  • Other Hot and Cold Process Equipment

Synavax™ Award Winning Corrosion & Corrosion-Under-Insulation Prevention and Insulation Technology

For well over a decade, Synavax™ has served the industrial insulation, energy saving, and corrosion protection needs of multiple industries around the world, including pulp and paper manufacturing, food and beverage manufacturing, chemical manufacturing, oil and gas, textile manufacturing and many others. Our insulation and anti-rust coatings provide superior corrosion and corrosion-under-insulation (CUI) prevention that stands up to any environment without the need for costly and cumbersome exterior coverings. Besides just thermal protection and corrosion prevention, our technology also offers several protective benefits such as UV resistance and chemical resistance. 

Our insulation coatings are designed for the harshest outdoor and offshore environments, such as those experienced by our customer Sinopec, China,  on their offshore fuel oil storage tanks, black liquor tanks in pulp and paper mills like those of Weyerhaeuser, and food safe environments, like those of client Grupo Modelo (maker of Corona Beer). Our customers choose Synavax™ industrial coating solutions because of the superior combined energy savings, anti-rust and CUI protection benefits. Industries and equipment types served include:

  • Food and Beverage Manufacturing
  • Pulp and Paper Manufacturing
  • Textile Manufacturing
  • Chemical Manufacturing
  • Oil and Gas Production
  • Plastic/Rubber Manufacturing
  • Tire Manufacturing
  • Military/Defense
  • Consumer Products Manufacturers
  • And many more!
  • Chemical Processing Tanks
  • Cosmetics Processing Tanks
  • Food and Beverage Processing Tanks
  • Oil and Fuel Storage Tanks
  • Pulp and Paper Processing Tanks
  • Pharmaceutical Processing Tanks
  • Plastics Processing Tanks
  • Water Tank Insulation
  • Tank Wrap Insulation
  • Food and Beverage Storage Tanks
  • Water and Wastewater Tanks
  • And many more!

Heat Shield™ EPX-H2O – Insulation & Corrosion and Corrosion-Under- Insulation (CUI) Prevention Product Details

Heat Shield™ EPXH2O is our #1 high temperature industrial corrosion prevention and insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, corrosion-under-insulation (CUI), and safe touch problems of factories and industries. Using Synavax™ technology as insulation gives you peace of mind for 10-years or more knowing your application will be insulated and protected from corrosion, corrosion-under-insulation and weathering. Read more about this powerful, energy saving, and easy to use thermal barrier coating below.

Heat Shield™ EPX-H2O is a complete insulation system for pipes, tanks and other metal equipment that can provide 100% insulation coverage of all odd-shaped configurations. This next generation pipe and tank insulation has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your pipe and tank insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire tank and pipe system, including valves, boilers, heat exchangers, piping, and other metal substrates.

Case Study #1

This Factory Saved $460,000/year in Energy Costs

Solid Energy Saving Results!

Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Synavax™ coatings.

Project Cost: $200,000

Annual Savings: $460,000

Case Study #2

This Factory Saved $18,000/year in Energy Costs

Payback In Just 5 Months!

With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Synavax™ Coatings in just 5 months.

Project Cost: $7,500

Annual Savings: $18,000

Order Your Choice of Heat Shield™ Corrosion Prevention and Insulation Coating Today

Heavy duty corrosion prevention coating

Need a Heavy Duty, Fast Curing Coating That’s Also Splash Resistant to Chemicals?

Order Heat Shield™ EPX-H2O

A 2-part coating that comes in white or charcoal grey with a pebbled finish that’s perfect for tough industrial areas where an extremely durable product is needed. Visit the product page here.

Order 1-gallon size

$173.00Add to cart

Order 2-gallon size

$346.00Add to cart

Order 5-gallon size

$865.00Add to cart

Anti-Corrosion Coating

Looking for A Translucent, Smooth Solution for 256F/125C or lower?

Order Heat Shield™ Translucent PT

A clear 1-part coating with a smooth, matte finish that’s perfect for metal structures, water pipes, and other non-high temperature surfaces. Visit the product page here.

Order 5-gallon size

$640.00Add to cart

Anti-Corrosion high temperature coating

Need a Smooth Solution up to 400F/204C?

Order Heat Shield™ High Heat

A 1-part coating with a smooth, matte finish that’s perfect for food processing areas and other high temperature surfaces. Visit the product page here.

Order 5-gallon size

$725.00Add to cart

Our Gold Standard Project Promise

Our products give you tremendous potential to save energy and protect your assets.  We will help you create your personalized Sustainability Simplified™ Plan.

Gold Level Custom Project Plan

You will have your own dedicated personal to help you define your optimal Sustainability Simplified™ plan based on your goals.

Personal team review of your Sustainability Plan that is designed specifically for you along with your logistics timeframes.  Approximate time is 15 minutes.

Your  Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.

When you provide us with your application date(s), we will dedicate your  Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.

Platinum Level Fee-Based Selections

You may rent a Dry Film Thickness (DFT) meter to ensure the highest degree of accuracy for your application.
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. Once leading company completed a world-wide adoption in 35 factories and 26 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest.  It’s that simple!

Read More About Anti-Rust Coatings & CUI Prevention

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