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Pipe Insulation Coating | Stop Rust | Industrial Steam Pipe Insulation

Save Energy and Stop Rust on Pipes

Energy Saving | Anti-Corrosion | Safe Touch  

For over a decade we’ve been making a sustainable difference globally

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Steam pipes are very important in engineering applications and are widely used. Lack of proper insulation results in large energy losses which in turn cost a lot of money over time. Without proper insulation, the amount of energy lost can be 10 times greater than the energy being delivered through those pipes.

Source: The Royal Academy of Engineering

Synavax™ Amazing Pipe Insulation Solutions

Pipe Insulation Stops Corrosion & CUI!

Our Team has walked through many factories that are struggling with soggy insulation wraps falling off pipes and tanks, only to reveal the corrosion  that the old insulation has caused. Piping is the superhighway of most factories, and keeping it insulated and protected is vital. Not all insulations can get the job done and stand up to factory environment… but Synavax™ thermal insulation coatings can. They were designed to withstand the harshest o environments and keep on working, no maintenance needed and no corrosion.

  1. Just Spray Our Coatings On
  2. Insulate Steam Pipes, Water Pipes, Pipelines and More
  3. They’re Protected From Corrosion Too!

That’s the power of nanotechnology and Synavax™ dual technology insulation coatings!

Testing Shows Superior Insulation for Pipes

We don’t just expect you to take our word for it, Synavax™ thermal insulation coatings have been tested to the most rigorous thermal insulation and corrosion prevention standards using cyclical salt spray and temperature flux testing methods. Here’s what you can expect:

  • Passed BP (British Petroleum Standard) for Thermal Conductivity, held consistent temperature for 100 days while being subject to saltwater spray conditions
  • Passed 24-cycles (8-cycles is minimum passing) of the GM9540P salt spray corrosion test. No rust present.
  • Passed the BP (British Petroleum Standard) for Resistance to CUI, a 100 day cyclical salt spray test. No rust, no disbondment, no flaking.
  • Passed field studies with thermal imaging illustrating ability to get to a safe-touch temperature

Best Pipe Insulation & Steam Pipe Insulation That Lasts. Brilliant!

Lasting Protection for a Decade Or More

Synavax™ pipe insulation and steam pipe insulation technology is the top choice for multiple hot pipe insulation and liquid pipe insulation wrap projects around the world. Our patented Heat Shield™ coating technology has solved the century old problem of corrosion under insulation (CUI) by both insulating and preventing corrosion with a single product.

Get an all-in-one industrial pipe insulation system with a single product. Our pipe insulation coatings are meant to stand up to the harshest offshore and onshore environments, so you know that your piping and pipeline assets will be insulated and protected with a liquid wrap solution that will last for years to come.

We’ve got you covered!

Thermal Imaging Video of Safe Touch Reduction

Product Benefits

  • Customers typically report payback within 6-18months.

  • Fast cure EPX-H2O lowers temperature in only 1-2 hours.

  • Energy saving pipe insulation that stops corrosion.

  • EPX-H2O is splash resistant to acids, bases, and fuels.

  • Easy to spray apply while equipment is in service.

  • Smooth finish option for food processing facilities subject to wash downs.

  • Earth friendly, sustainable, water-based, low VOC, and non-toxic.

Average Reported Energy Savings 20% or higher!

Pipe Insulation Case Studies | They Could’ve Chosen Anyone. They Chose Us!

See More Case Studies for Pipes & Other Equipment

Are You Still Insulating Like It’s 1938?

If you’re insulating your process pipes with fiberglass or mineral wool, you’re using an older system that was invented around the 1930’s. Step into the 21st Century with Synavax™ thin film thermal insulation coatings for pipes, tanks, boilers, and all types of equipment. It’s the last insulation you’ll ever need!

PIPE INSULATION BENEFITS:

  • Thermal Insulation

  • Energy Savings

  • Corrosion Prevention

  • Moisture Resistant

  • Safe Touch Solution

  • Chemical Resistant

  • Abrasion Resistant

  • 10 Year Warranty

  • No Shut Down Time

  • Tough & Durable

  • Easy to Apply

  • Best Liquid Pipe Insulation Wrap

  • Use up to 400F/204C

PERFECT FOR:

  • Steam Pipe Insulation

  • Condensate Pipe Insulation

  • Hot Water Pipes

  • Chemical Facility Pipes

  • Offshore Pipelines

  • Hot Pipe Insulation

  • Cold Pipe Insulation

  • Commercial Pipe Insulation

  • Thermal Pipe Insulation

  • Liquid Pipe Wrap Around

  • Easy Liquid Pipe Wrap

  • Heat Exchanger Piping

  • Other Hot and Cold Process Equipment

Stop Pinhole Leaks | Cost Saving Steam Pipe Insulation

Most people understand the energy saving benefits of steam pipe insulation coatings pretty clearly, but there is another huge savings opportunity that’s not always as evident…

Pinhole Leaks Can Cost More Than You Know!

When a pinhole leak happens beneath traditional fiberglass steam pipe insulation or mineral wool with cladding, it can take days, weeks or more before it is noticed. Being hidden under this older insulation system means that the leak can remain undetected as the steam saturates the surrounding insulation, growing larger until finally discovered, then the whole insulation system has to be taken off and replaced while you try to find and repair it.

With Heat Shield™ EPX-H2O or Heat Shield™ High Heat the insulation doubles as an anticorrosive, so the coatings prevent the corrosion in the first place. In the unlikely event that there is a pinhole leak in the future, the whole steam pipe insulation system doesn’t have to be taken off and replaced. The steam will penetrate through the coating at the exact location of the leak and you can simply sand, grind or use a chemical remover on approximately a 3” to 4” circle around the leak, repair the leak, then just coat back over it when finished. Much easier and less costly. 

How much are those pinhole corrosion leaks costing you?

According to the U.S. Department of Energy, a leak that is just 1/4” could cost you $1,630 per month.

Steam Pipe Insulation Cost of Pinhole Leaks

Heat Shield™ EPX-H2O – Pipe Insulation Product Details

Heat Shield™ EPXH2O is our #1 high temperature industrial protective pipe insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, CUI, and safe touch problems with piping and pipelines of factories and industries. Using Synavax™ technology as a liquid pipe insulation wrap gives you peace of mind for 10-years or more knowing your pipes and pipelines will be insulated and protected from corrosion and weathering. Read more about this powerful, energy saving, and easy to use thermal barrier coating below.

Heat Shield™ EPX-H2O is a complete insulation system for pipes and tanks and can provide 100% insulation coverage of all odd-shaped configurations. This next generation pipe and tank insulation has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your pipe and tank insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire tank and pipe system, including valves, boilers, heat exchangers, piping, and more.

Case Study #1

This Factory Saved $460,000/year in Energy Costs

Solid Energy Saving Results!

Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Synavax™ coatings.

Project Cost: $200,000

Annual Savings: $460,000

Case Study #2

This Factory Saved $18,000/year in Energy Costs

Payback In Just 5 Months!

With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Synavax™ Coatings in just 5 months.

Project Cost: $7,500

Annual Savings: $18,000

Order Heat Shield™ EPX-H2O Pipe Insulation Today

Looking for Our #1 Industrial Insulation Paint?

Order Heat Shield™ EPX-H2O

A 2-part coating with a grey or white (tintable), pebbled finish that’s fast cure and is abrasion and chemical resistant. This is one tough insulation coating!

Visit the product page here.

Order 1-gallon size

$173.00Add to cart

Order 2-gallon size

$346.00Add to cart

Order 5-gallon size

$865.00Add to cart

Heat Shield High Heat Insulating Paint for Textile Equipment

Need a Smooth Finish Solution for 400F/204C?

Order Heat Shield™ High Heat

A thinner 1-part coating with a smooth, matte finish. More coats are typically needed than for EPX-H2O, but it will give you a smooth option when you need it. Dries clear over surfaces below 170F and opaque over hotter surfaces.

Visit the product page here.

Order 5-gallon size

$725.00Add to cart

Our Gold Standard Project Promise

Our products give you tremendous potential to save energy and protect your assets.  We will help you create your personalized Sustainability Simplified™ Plan.

Gold Level Custom Project Plan

You will have your own dedicated personal to help you define your optimal Sustainability Simplified™ plan based on your goals.

Personal team review of your Sustainability Plan that is designed specifically for you along with your logistics timeframes.  Approximate time is 15 minutes.

Your  Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.

When you provide us with your application date(s), we will dedicate your  Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.

Platinum Level Fee-Based Selections

You may rent a Dry Film Thickness (DFT) meter to ensure the highest degree of accuracy for your application.
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. Once leading company completed a world-wide adoption in 35 factories and 26 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest.  It’s that simple!

Be Brilliant. Buy Now. Sustainability Simplifed™

Be Bold. Join Other Sustainable Leaders!

I’m Bold. Give Me My Quick, Free Specification Now!