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Manufacturing Energy Efficiency

Aluminum Manufacturer Review | Industrial Oven Insulation

Insulation of Extrusion & Fabrication Ovens at Aluminum Manufacturer | USA COMPANY TYPE Aluminum Manufacturer (Company Confidential) ISSUE: Heat loss from two large ovens, a fabrication oven and extrusion oven. SOLUTION: Heat Shield™ EPX-H2O thermal insulation coating 3- coat application RESULTS: 3,059 MMBtu/year estimated energy savings $8,700 USD/year estimated

Chemical Manufacturer Review | Sulfur Tank Insulation

Sulfur Tank Insulation at Chemical Manufacturing Plant | USA COMPANY TYPE Chemical Manufacturer (Company Confidential) ISSUE: They needed to insulate a large sulfur tank efficiently, while also preventing corrosion/CUI SOLUTION: Heat Shield™ EPX-H2O thermal insulation coating 8- coat application + 2 coats of Energy Protect™ for UV resistance RESULTS:

Denim Manufacturer Case Study | Drying Can Insulation

Insulation of Rotating Drying Cans | Denim Manufacturing COMPANY TYPE Denim Factory ISSUE: Save energy on a difficult to insulate piece of equipment - fabric drying cans SOLUTION: Heat Shield™ High Heat thermal insulation & corrosion prevention coating. RESULTS: 10% reduction in energy consumption Saved 2000 kg (2.2 tons)

South Africa Energy Management | Insulate Boiler for Worker Safety

Boiler Insulation to Safe Touch - South Africa Boiler Insulation | Surface Temperature Reduced by -88.7C (-159.7F) Problem An energy management company needed a good solution for their clients for boiler and steam equipment insulation that would lower surfaces for worker safety and save energy at the same time. Solution During a

South Africa Paper Mill – Steam Pipe to Safe Touch Temperature

  South Africa Paper Mill Steam Pipe to Safe Touch Temperature Surface Temperature Lowered by -158.4F (-88C) for Personnel Safety Problem Needed a durable insulation for steam pipes running at 280.4F (132C) for personnel safety. Solution When it comes to choosing the best insulation for your facility, the proof is always in

Narteks Textile – Reduce Yarn Dyeing Steam Consumption

Narteks Yarn Dyeing Steam Consumption Reduce Yarn Dyeing Steam Consumption - 47.5% Savings over 3 month trial Problem High energy consumption for polyester yarn dyeing process in textile manufacturing facility. Solution Synavax™ Heat Shield™ High Heat Insulation coating was applied to the exterior of the dyeing machine for insulation. Results were a

Hospital Boiler Insulation | Heat Shield EPX-H20 Insulation Coating

Hospital Boiler Insulation | Heat Shield EPX-H20 Insulation Coating Lowered surface temperature by 94F (52.2C), estimated calculated energy savings of 241.06 BTU/hr.ft2. Problem Boiler insulation for a large hospital in the southeastern United States. They had a need for insulation that could be applied easily for energy savings and would be long lasting. Solution

Paper Manufacturer | Boiler Insulation

Paper Manufacturer | Boiler Insulation Problem A large paper manufacturer was looking for a solution for safe touch and insulation of their boilers. They needed a boiler insulation that would significantly reduce surface temperature and could be applied while equipment was in service. Solution During a recent boiler trial at a large paper mill, we

LS Industries | Coating for Oven Insulation

LS Industries | Coating for Oven Insulation Looking to reduce surface temperature of ovens with an effective oven insulation to a worker safe to touch level. LS Industries, a designer and manufacturer of large metal cleaning equipment for the industrial and automotive markets, needed to reduce surface temperature of industrial ovens to a

Oil and Gas Vessel Insulation Ontario, Canada

Oil and Gas Vessel Insulation Ontario, Canada Insulate and provide corrosion resistance to oil and gas vessels. Superior oil and gas vessel insulation that mitigated CUI. Johnson Group Contracting in Ontario, Canada used Heat Shield™ High Heat thermal insulation and corrosion prevention coating to coat oil & gas vessels. The company was pleased