PATENTED AWARD WINNING ENERGY SAVING AND ASSET PROTECTION COATINGS... NANOSCIENCE THAT WORKS FOR YOU.

Sustainable Food Processing | Insulation Coatings for Food Manufacturing

Save Energy and Keep Heat Inside Your Equipment

Food Processing Insulation | Equipment Energy Savings | Safe Touch Coating  

For over a decade we’ve been making a sustainable difference globally

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Business Case for Sustainable Food Processing

Companies are working every day to find innovative ways to reduce their environmental footprint and preserve natural resources while providing consumers with high-quality products.

Source:  Grocery Manufacturers Association

 

Synavax™ Amazing Food Processing Solutions

 

Save Energy and Insulate Food Processing Equipment

We learned many years ago that insulating food and beverage processing equipment can be a real challenge. Fibrous materials often can’t be used because of fear of product contamination and the fact that most can’t stand up to regular equipment wash downs. Many plant and facility managers come to us for solutions for sustainable food processing. They need to insulate equipment that has been losing energy for years, simply because didn’t have an insulation that could be safety used.

That’s where Synavax™ coatings make a huge difference for sustainable food and beverage processing. Our coatings are low VOC, non-toxic, and some have been designated as safe for incidental food contact surfaces. So now you can insulate food and beverage manufacturing equipment for energy savings and to bring a surface to safe touch with a product that will stand up to the environment, humidity and washing.

Just spray, roll or brush on the coating to achieve the following sustainable food processing benefits: 

  1. Lower Energy Consumption
  2. Reduce Carbon and GHG Emissions
  3. Prevent Corrosion and CUI
  4. Reduce Heat Radiated into the Room
  5. Mold & Moisture Resistant Insulation
  6. Lower Surfaces to Safe Touch

That’s the power of Synavax™ multipurpose insulation coatings!

Industry and Laboratory Tested

We’re proud to have helped clients like Illovo Sugar insulate surfaces to meet their sustainability and safety goals. Synavax™ thermal insulation technology has been tested around the world in field studies for over a decade as well as by multiple independent laboratories with winning results!

Here are just a few of the performance highlights:

34.8% reduction in heat transfer – ISO 8990:1999 for thermal performance

Resistant to mold growth – ASTM D5590 for mold resistance

Passed 750 hours with no corrosion – ASTMB117 salt spray corrosion

Splash resistant to acids, bases, and fuels. It’s been tested with 89% sulfuric acid, with no damage. (EPX)

Passed the BP (British Petroleum Standard) for Resistance to CUI, a 100 day cyclical salt spray test. No rust, no disbondment, no flaking. (High Heat)

Plus all Synavax™ products are non-toxic, water-based, and low VOC.

Corporate Energy Savings Project

A major food and beverage company insulated key heat process equipment with our coatings. After their initial trial on heat process equipment and condensate lines, they reported the energy savings achieved to their corporate office, who then mandated that our coatings be used on their equipment in their processing facilities throughout Europe.

Food & Beverage Insulation with Extraordinary Energy Savings | Corrosion Prevention | Mold Resistance

Synavax™ Thermal Insulation and Mold Resistant Coatings

Our patented Heat Shield™ thermal insulation coatings are a top choice, sometimes the ONLY choice, for insulating food and beverage processing equipment. Our coatings are used globally to solve the age old problem of corrosion under insulation (CUI) by insulating and stopping rust with a single product. Our products have also been approved in multiple food and beverage facilities around the world as safe, effective, and eco-friendly.

Our coatings are perfect for all types of food processing insulation needs are low VOC, non-toxic and safe for food processing environments. They also greatly improve employee health and safety both by making the working environment more comfortable and cooling surfaces to a safe touch level. We’ve got you covered!

See How Easy it Is to Apply

Performance You Can Count On

  • Customers typically report payback within 6-18 months

  • We have both fast cure and slower cure options

  • Customers typically report saving 10%-25% or more on energy costs

  • Options for both hot and cold processes

  • Easy to apply while equipment is in service

  • Earth friendly, sustainable, water-based, low VOC, and non-toxic

Average Reported Energy Savings 20% or higher!

Food Processing Industry Energy Savings Case Studies | They Could’ve Chosen Anyone. They Chose Us!

See More Manufacturing Case Studies

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Synavax™ Multipurpose Coatings Are A Star in Food & Beverage Manufacturing

Synavax™ low VOC coatings are a rare technology that makes a perfect food processing insulation for manufacturing equipment, providing a number of solutions in food and beverage manufacturing. They are economical and efficient. They can be easily applied while equipment is operating – No Downtime! And can coat all odd equipment configurations and bond with your existing substrate 100%-no more energy loss and thermal bridging from uninsulated equipment. Our customers love that we can solve so many problems on virtually all shapes and sizes of equipment, plus prevent the huge and costly problems of corrosion and CUI in the process. Brilliant!

Unmatched Benefits:

  • Thermal Insulation

  • Energy Savings

  • Corrosion Prevention

  • Moisture Repellent

  • Safe Touch Solution

  • Chemical Resistant

  • Abrasion Resistant

  • 10-Year Warranty

  • No Shut Down Time

  • Tough & Durable

  • Easy to Apply

  • Engineered to Last A Decade or More

  • Performs up to 400F/204C

  • Food Area Safe

Perfect For:

  • Processing Tanks

  • Boilers & Valves

  • Steam Pipes

  • Chilled Water Pipes

  • Dairy Tanks

  • Boil Kettles

  • Pasteurization Equipment

  • Bottle Washers

  • Cooking Equipment

  • Ovens and Dryers

  • Condensate Tanks & Lines

  • Diffusers

  • Fryers and Vats

  • Other Hot & Cold Process Equipment

Synavax™ Food Processing Energy Saving, Chemical Resistant and Insulating Technology

For over a decade, Synavax™ has helped companies become more sustainable and meet many of their corporate sustainability goals. We are proud to be the ones that corporations around the world come to when they need to solve a critical insulation or surface protection issue. We’ve served the needs of multiple industries around the world, including breweries, dairies, pulp and paper manufacturing, food and beverage manufacturing, sugar mills, textile manufacturing and many others. Our coatings represent a superior food area safe and moisture resistant insulation that stands up to any environment without need for exterior cover. Besides just thermal protection and corrosion prevention, our technology also offers several protective benefits such as mold/mildew resistance and reduction of condensation. 

Our insulation coatings are designed to improve hot working environments, by keeping the heat inside the equipment. In addition, several unique benefits provided to food and beverage manufacturers are improved melting consistency, faster time to boil for certain processes, and ability to easily insulate large equipment such as tunnel pasteurizers and bottle washers.

  • Food and Beverage Manufacturing
  • Agriculture
  • Pulp and Paper Manufacturing
  • Textile Manufacturing
  • Chemical Manufacturing
  • Oil and Gas Production
  • Plastic/Rubber Manufacturing
  • Tire Manufacturing
  • Military/Defense
  • Consumer Products Manufacturers
  • And many more!
  • Processing Tanks
  • Steam Pipes and Valves
  • Food and Beverage Equipment
  • Textile Manufacturing Equipment
  • Industrial Ovens & Ductwork
  • Cookers and Ovens
  • Boilers
  • Pulp and Paper Processing Equipment
  • Pharmaceutical Processing Tanks
  • Oil Pipelines, onshore and offshore
  • Water Tanks and Lines
  • Condensate Tanks
  • Pasteurizer Tunnels
  • And many more!

Heat Shield™ EPX-H2O – Insulation and Corrosion Prevention Product Details

Heat Shield™ EPXH2O is our #1 high temperature industrial corrosion protective and insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, CUI, and safe touch problems of factories and food processing industries. Using Synavax™ technology as insulation gives you peace of mind for 10-years or more knowing your application will be insulated and protected from corrosion and weathering. Read more about this powerful, energy saving, and easy to use thermal barrier coating below.

Heat Shield™ EPX-H2O is a complete insulation system for equipment and can provide 100% insulation coverage of all odd-shaped configurations. This next generation thermal insulation has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your heat process system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire system, including valves, boilers, heat exchangers, piping, and more.<

Case Study #1

This Factory Saved $460,000/year in Energy Costs

Solid Energy Saving Results!

Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Synavax™ coatings.

Project Cost: $200,000

Annual Savings: $460,000

Case Study #2

This Factory Saved $18,000/year in Energy Costs

Payback In Just 5 Months!

With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Synavax™ Coatings in just 5 months.

Project Cost: $7,500

Annual Savings: $18,000

Order Heat Shield™ Thermal Insulation and Energy Saving Coatings

Textile Insulation

Looking for Our #1 Food Processing Insulation Coating for 400F/204C?

Order Heat Shield™ EPX-H2O

A 2-part coating with a grey or white (tintable), pebbled finish that’s fast cure and is abrasion and chemical resistant. This is one tough insulation coating!

Visit the product page here.

Order 1-gallon size

$173.00Add to cart

Order 2-gallon size

$346.00Add to cart

Order 5-gallon size

$865.00Add to cart

textile insulation coating

Looking for A Smooth Finish Solution for 400F/204C?

Order Heat Shield™ High Heat

A thinner 1-part coating with a smooth, matte finish. More coats are typically needed than for EPX-H2O, but it will give you a smooth option when you need it. Dries clear over surfaces below 170F and opaque over hotter surfaces.

Visit the product page here.

Order 5-gallon size

$725.00Add to cart

Our Gold Standard Project Promise

Our food processing insulation products for equipment give you tremendous potential to save energy and protect your assets.  We will help you create your personalized Sustainability Simplified™ Plan.

Gold Level Custom Project Plan

You will have your own dedicated personal to help you define your optimal Sustainability Simplified™ plan based on your goals.

Personal team review of your Sustainability Plan that is designed specifically for you along with your logistics timeframes.  Approximate time is 15 minutes.

Your  Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.

When you provide us with your application date(s), we will dedicate your  Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.

Platinum Level Fee-Based Selections

You may rent a Dry Film Thickness (DFT) meter to ensure the highest degree of accuracy for your application.
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. Once leading company completed a world-wide adoption in 35 factories and 26 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest.  It’s that simple!

Be Brilliant. Buy Now. Sustainability Simplifed™

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